Центр по новым материалам и аддитивным технологиям

Центр по Новым материалам и аддитивным технологиям – это технологическая лаборатория, открытая Tech Garden в декабре 2018 г. совместно с ТНК Metalysis Inc. (Великобритания). Осуществляет трансферт передовой технологии производства металлических порошков, которая позволит снизить себестоимость производства на 35%, а также перерабатывать хвосты и отвалы ГМК Казахстана.

Задачи центра:

1. Создание пилотной линии производства металлических порошков:

Проведение аналитических и маркетинговых исследований;
Проведение НИОКР на сырье недропользователей РК (площадка в Карагандинской обл.).

2. Сертификация металлических порошков на международном рынке:

Опытное получение металлических порошков;
Технологическая интеграция и трансферт.

3. Строительство и запуск завода по производству металлических порошков:

Промышленное производство металлических порошков;
Масштабирование аддитивного производства в РК;
Обучение, переподготовка кадров.

4. Индустрия 4.0:

Создание предприятия с высокой добавленной стоимостью.

Возможности центра:

Развитие экспортной национальной базы металлических порошков и сплавов для аддитивного машиностроения (получение микропорошков – алюминий и сплавы, титан и сплавы, никель и сплавы, кобальт и сплавы, РЗМ и прочее).

Проведение исследований и разработка процессов производства 3D порошков и сплавов из казахстанского сырья, в том числе - переработки технологических отходов.

Внедрение пилотных проектов на производстве с целью создания нового перспективного передела в промышленности РК для производства металлического порошка.

Цели центра:

Целевой задачей Центра является инжиниринг и интеграция аддитивных технологий в производство РК. Технология 3D печати из металлических порошков изменит массовое производство.

Множество небольших производств будут печатать необходимые детали и изделия в зависимости от заказа и предпочтений потребителя — кастомизация. Технология 3D печати позволяет изготавливать более разнообразные и структурно сложные детали, начиная с этапа компьютерного дизайна и моделирования. Также позволит обеспечить сокращение аварийных простоев оборудования при отсутствии нестандартных запчастей и длительных сроках поставки за счет изготовления на месте с применением аддитивных технологий.

Общие данные по потенциальному рынку:

ВОЗМОЖНОСТИ

Развитие рынка и увеличение добавленной стоимости.

Стоимость алюминия в чушке от ERG – $2/кг. Стоимость аддитивного алюминиевого сплава – от $150/кг (используется тот же чушковый алюминий).

ПОТЕНЦИАЛ РЫНКА

Рынок аддитивных технологий оценивается в $22 млрд. к 2020 г. с ежегодным ростом 20% (Wohlers Association 2018).

Реализованные проекты

Получение порошковых сплавов алюминия для ERG

В рамках совместного пилотного проекта АКФ с «Metalysis» завершен НИОКР на сырье группы компаний ERG по получению порошковых сплавов с применением технологии компании «Metalysis». В качестве сырья в Великобританию была отправлена партия алюмосодержащего глинозема с месторождений ERG. В качестве итоговой продукции были получены сплавы алюминий-титан (AlTi) и титан-алюминий-ванадий (Ti4Al6V), которые были презентованы на Всемирном Горном Конгрессе в июне 2018 г. в Астане.

Партнеры центра:

Metalysis

Технология электрохимического производства металлов и металлических сплавов.

Термолазер

Решения в области лазерного термо-упрочнения, наплавки, легирования, сварки и других видов обработки.

Stereotech

5Dtech технология производства уникальных прочных изделий, актуальных для всех отраслей промышленности.

Anisoprint

Технология производства оптимальных композитных конструкций с помощью 3D печати композитов с непрерывными волокнами.

НДМ

Компания реализует проект по разработке новой технологии и оборудования для производства мелкодисперсных металлических порошков.

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