Центр по новым материалам и аддитивным технологиям

Центр по Новым материалам и аддитивным технологиям – это технологическая лаборатория, открытая Tech Garden в декабре 2018 г. совместно с ТНК Metalysis Inc. (Великобритания). Осуществляет трансферт передовой технологии производства металлических порошков, которая позволит снизить себестоимость производства на 35%, а также перерабатывать хвосты и отвалы ГМК Казахстана.

Задачи центра:

1. Создание пилотной линии производства металлических порошков:

Проведение аналитических и маркетинговых исследований;
Проведение НИОКР на сырье недропользователей РК (площадка в Карагандинской обл.).

2. Сертификация металлических порошков на международном рынке:

Опытное получение металлических порошков;
Технологическая интеграция и трансферт.

3. Строительство и запуск завода по производству металлических порошков:

Промышленное производство металлических порошков;
Масштабирование аддитивного производства в РК;
Обучение, переподготовка кадров.

4. Индустрия 4.0:

Создание предприятия с высокой добавленной стоимостью.

Возможности центра:

Развитие экспортной национальной базы металлических порошков и сплавов для аддитивного машиностроения (получение микропорошков – алюминий и сплавы, титан и сплавы, никель и сплавы, кобальт и сплавы, РЗМ и прочее).

Проведение исследований и разработка процессов производства 3D порошков и сплавов из казахстанского сырья, в том числе - переработки технологических отходов.

Внедрение пилотных проектов на производстве с целью создания нового перспективного передела в промышленности РК для производства металлического порошка.

Цели центра:

Целевой задачей Центра является инжиниринг и интеграция аддитивных технологий в производство РК. Технология 3D печати из металлических порошков изменит массовое производство.

Множество небольших производств будут печатать необходимые детали и изделия в зависимости от заказа и предпочтений потребителя — кастомизация. Технология 3D печати позволяет изготавливать более разнообразные и структурно сложные детали, начиная с этапа компьютерного дизайна и моделирования. Также позволит обеспечить сокращение аварийных простоев оборудования при отсутствии нестандартных запчастей и длительных сроках поставки за счет изготовления на месте с применением аддитивных технологий.

Общие данные по потенциальному рынку:

ВОЗМОЖНОСТИ

Развитие рынка и увеличение добавленной стоимости.

Стоимость алюминия в чушке от ERG – $2/кг. Стоимость аддитивного алюминиевого сплава – от $150/кг (используется тот же чушковый алюминий).

ПОТЕНЦИАЛ РЫНКА

Рынок аддитивных технологий оценивается в $22 млрд. к 2020 г. с ежегодным ростом 20% (Wohlers Association 2018).

Реализованные проекты

Получение порошковых сплавов алюминия для ERG

В рамках совместного пилотного проекта АКФ с «Metalysis» завершен НИОКР на сырье группы компаний ERG по получению порошковых сплавов с применением технологии компании «Metalysis». В качестве сырья в Великобританию была отправлена партия алюмосодержащего глинозема с месторождений ERG. В качестве итоговой продукции были получены сплавы алюминий-титан (AlTi) и титан-алюминий-ванадий (Ti4Al6V), которые были презентованы на Всемирном Горном Конгрессе в июне 2018 г. в Астане.

Партнеры центра:

Metalysis

Технология электрохимического производства металлов и металлических сплавов.

Термолазер

Решения в области лазерного термо-упрочнения, наплавки, легирования, сварки и других видов обработки.

Stereotech

5Dtech технология производства уникальных прочных изделий, актуальных для всех отраслей промышленности.

Anisoprint

Технология производства оптимальных композитных конструкций с помощью 3D печати композитов с непрерывными волокнами.

НДМ

Компания реализует проект по разработке новой технологии и оборудования для производства мелкодисперсных металлических порошков.

ID	(6,38)	Class	SQL
0	0,62	DB	SELECT * FROM ru_rubrics WHERE 1=1 AND (ru_rubrics.furl='material') AND active = :active AND acti SELECT * FROM ru_rubrics WHERE 1 = 1 AND (ru_rubrics.furl = 'material') AND active = :active AND active = 1 ORDER BY idx ASC LIMIT 1	1
1	0,26	DB	SELECT * FROM ru_material_tasks WHERE 1 = 1 AND active = :active AND active = 1 ORDER BY idx ASC SELECT * FROM ru_material_tasks WHERE 1 = 1 AND active = :active AND active = 1 ORDER BY idx ASC LIMIT 10000	1
2	0,18	DB	SELECT * FROM ru_material_capabilities WHERE 1 = 1 AND active = :active AND active = 1 ORDER BY i SELECT * FROM ru_material_capabilities WHERE 1 = 1 AND active = :active AND active = 1 ORDER BY idx ASC LIMIT 10000	1
3	0,16	DB	SELECT * FROM ru_material_projects WHERE 1 = 1 AND active = :active AND active = 1 ORDER BY idx A SELECT * FROM ru_material_projects WHERE 1 = 1 AND active = :active AND active = 1 ORDER BY idx ASC LIMIT 10000	1
4	0,15	DB	SELECT * FROM ru_material_markets WHERE 1 = 1 AND active = :active AND active = 1 ORDER BY idx AS SELECT * FROM ru_material_markets WHERE 1 = 1 AND active = :active AND active = 1 ORDER BY idx ASC LIMIT 10000	1
5	0,2	DB	SELECT * FROM ru_material_partners WHERE 1 = 1 AND active = :active AND active = 1 ORDER BY idx A SELECT * FROM ru_material_partners WHERE 1 = 1 AND active = :active AND active = 1 ORDER BY idx ASC LIMIT 10000	1
6	0,2	DB	SELECT * FROM ru_material_teams WHERE 1 = 1 AND active = :active AND active = 1 ORDER BY idx ASC SELECT * FROM ru_material_teams WHERE 1 = 1 AND active = :active AND active = 1 ORDER BY idx ASC LIMIT 10000	1
7	0,24	DB	SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000 SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000	1
8	0,16	DB	SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000 SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000	1
9	0,22	DB	SELECT text FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000 SELECT text FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000	1
10	0,16	DB	SELECT text FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000 SELECT text FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000	1
11	0,45	DB	SELECT * FROM ru_rubrics WHERE 1 = 1 AND active = :active AND active = 1 ORDER BY idx ASC LIMIT 1 SELECT * FROM ru_rubrics WHERE 1 = 1 AND active = :active AND active = 1 ORDER BY idx ASC LIMIT 10000	1
12	0,24	DB	SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000 SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000	1
13	0,26	DB	SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000 SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000	1
14	0,16	DB	SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000 SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000	1
15	0,14	DB	SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000 SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000	1
16	0,17	DB	SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000 SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000	1
17	0,15	DB	SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000 SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000	1
18	0,14	DB	SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000 SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000	1
19	0,15	DB	SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000 SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000	1
20	0,12	DB	SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000 SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000	1
21	0,12	DB	SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000 SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000	1
22	0,13	DB	SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000 SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000	1
23	0,12	DB	SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000 SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000	1
24	0,13	DB	SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000 SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000	1
25	0,12	DB	SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000 SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000	1
26	0,12	DB	SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000 SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000	1
27	0,13	DB	SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000 SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000	1
28	0,45	DB	SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000 SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000	1
29	0,15	DB	SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000 SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000	1
30	0,13	DB	SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000 SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000	1
31	0,14	DB	SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000 SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000	1
32	0,12	DB	SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000 SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000	1

(6,38)

Class

SQL

0,62

SELECT * FROM ru_rubrics WHERE 1=1 AND (ru_rubrics.furl='material') AND active = :active AND acti

SELECT 
  * 
FROM 
  ru_rubrics 
WHERE 
  1 = 1 
  AND (ru_rubrics.furl = 'material') 
  AND active = :active 
  AND active = 1 
ORDER BY 
  idx ASC 
LIMIT 
  1

0,26

SELECT * FROM ru_material_tasks WHERE 1 = 1 AND active = :active AND active = 1 ORDER BY idx ASC

SELECT 
  * 
FROM 
  ru_material_tasks 
WHERE 
  1 = 1 
  AND active = :active 
  AND active = 1 
ORDER BY 
  idx ASC 
LIMIT 
  10000

0,18

SELECT * FROM ru_material_capabilities WHERE 1 = 1 AND active = :active AND active = 1 ORDER BY i

SELECT 
  * 
FROM 
  ru_material_capabilities 
WHERE 
  1 = 1 
  AND active = :active 
  AND active = 1 
ORDER BY 
  idx ASC 
LIMIT 
  10000

0,16

SELECT * FROM ru_material_projects WHERE 1 = 1 AND active = :active AND active = 1 ORDER BY idx A

SELECT 
  * 
FROM 
  ru_material_projects 
WHERE 
  1 = 1 
  AND active = :active 
  AND active = 1 
ORDER BY 
  idx ASC 
LIMIT 
  10000

0,15

SELECT * FROM ru_material_markets WHERE 1 = 1 AND active = :active AND active = 1 ORDER BY idx AS

SELECT 
  * 
FROM 
  ru_material_markets 
WHERE 
  1 = 1 
  AND active = :active 
  AND active = 1 
ORDER BY 
  idx ASC 
LIMIT 
  10000

0,2

SELECT * FROM ru_material_partners WHERE 1 = 1 AND active = :active AND active = 1 ORDER BY idx A

SELECT 
  * 
FROM 
  ru_material_partners 
WHERE 
  1 = 1 
  AND active = :active 
  AND active = 1 
ORDER BY 
  idx ASC 
LIMIT 
  10000

0,2

SELECT * FROM ru_material_teams WHERE 1 = 1 AND active = :active AND active = 1 ORDER BY idx ASC

SELECT 
  * 
FROM 
  ru_material_teams 
WHERE 
  1 = 1 
  AND active = :active 
  AND active = 1 
ORDER BY 
  idx ASC 
LIMIT 
  10000

0,24

SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000

SELECT 
  string 
FROM 
  ru_config 
WHERE 
  title = :title 
  AND active = 1 
ORDER BY 
  id ASC 
LIMIT 
  1000

0,16

SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000

SELECT 
  string 
FROM 
  ru_config 
WHERE 
  title = :title 
  AND active = 1 
ORDER BY 
  id ASC 
LIMIT 
  1000

0,22

SELECT text FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000

SELECT 
  text 
FROM 
  ru_config 
WHERE 
  title = :title 
  AND active = 1 
ORDER BY 
  id ASC 
LIMIT 
  1000

0,16

SELECT text FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000

SELECT 
  text 
FROM 
  ru_config 
WHERE 
  title = :title 
  AND active = 1 
ORDER BY 
  id ASC 
LIMIT 
  1000

0,45

SELECT * FROM ru_rubrics WHERE 1 = 1 AND active = :active AND active = 1 ORDER BY idx ASC LIMIT 1

SELECT 
  * 
FROM 
  ru_rubrics 
WHERE 
  1 = 1 
  AND active = :active 
  AND active = 1 
ORDER BY 
  idx ASC 
LIMIT 
  10000

0,24

SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000

SELECT 
  string 
FROM 
  ru_config 
WHERE 
  title = :title 
  AND active = 1 
ORDER BY 
  id ASC 
LIMIT 
  1000

0,26

SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000

SELECT 
  string 
FROM 
  ru_config 
WHERE 
  title = :title 
  AND active = 1 
ORDER BY 
  id ASC 
LIMIT 
  1000

0,16

SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000

SELECT 
  string 
FROM 
  ru_config 
WHERE 
  title = :title 
  AND active = 1 
ORDER BY 
  id ASC 
LIMIT 
  1000

0,14

SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000

SELECT 
  string 
FROM 
  ru_config 
WHERE 
  title = :title 
  AND active = 1 
ORDER BY 
  id ASC 
LIMIT 
  1000

0,17

SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000

SELECT 
  string 
FROM 
  ru_config 
WHERE 
  title = :title 
  AND active = 1 
ORDER BY 
  id ASC 
LIMIT 
  1000

0,15

SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000

SELECT 
  string 
FROM 
  ru_config 
WHERE 
  title = :title 
  AND active = 1 
ORDER BY 
  id ASC 
LIMIT 
  1000

0,14

SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000

SELECT 
  string 
FROM 
  ru_config 
WHERE 
  title = :title 
  AND active = 1 
ORDER BY 
  id ASC 
LIMIT 
  1000

0,15

SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000

SELECT 
  string 
FROM 
  ru_config 
WHERE 
  title = :title 
  AND active = 1 
ORDER BY 
  id ASC 
LIMIT 
  1000

0,12

SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000

SELECT 
  string 
FROM 
  ru_config 
WHERE 
  title = :title 
  AND active = 1 
ORDER BY 
  id ASC 
LIMIT 
  1000

0,12

SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000

SELECT 
  string 
FROM 
  ru_config 
WHERE 
  title = :title 
  AND active = 1 
ORDER BY 
  id ASC 
LIMIT 
  1000

0,13

SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000

SELECT 
  string 
FROM 
  ru_config 
WHERE 
  title = :title 
  AND active = 1 
ORDER BY 
  id ASC 
LIMIT 
  1000

0,12

SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000

SELECT 
  string 
FROM 
  ru_config 
WHERE 
  title = :title 
  AND active = 1 
ORDER BY 
  id ASC 
LIMIT 
  1000

0,13

SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000

SELECT 
  string 
FROM 
  ru_config 
WHERE 
  title = :title 
  AND active = 1 
ORDER BY 
  id ASC 
LIMIT 
  1000

0,12

SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000

SELECT 
  string 
FROM 
  ru_config 
WHERE 
  title = :title 
  AND active = 1 
ORDER BY 
  id ASC 
LIMIT 
  1000

0,12

SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000

SELECT 
  string 
FROM 
  ru_config 
WHERE 
  title = :title 
  AND active = 1 
ORDER BY 
  id ASC 
LIMIT 
  1000

0,13

SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000

SELECT 
  string 
FROM 
  ru_config 
WHERE 
  title = :title 
  AND active = 1 
ORDER BY 
  id ASC 
LIMIT 
  1000

0,45

SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000

SELECT 
  string 
FROM 
  ru_config 
WHERE 
  title = :title 
  AND active = 1 
ORDER BY 
  id ASC 
LIMIT 
  1000

0,15

SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000

SELECT 
  string 
FROM 
  ru_config 
WHERE 
  title = :title 
  AND active = 1 
ORDER BY 
  id ASC 
LIMIT 
  1000

0,13

SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000

SELECT 
  string 
FROM 
  ru_config 
WHERE 
  title = :title 
  AND active = 1 
ORDER BY 
  id ASC 
LIMIT 
  1000

0,14

SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000

SELECT 
  string 
FROM 
  ru_config 
WHERE 
  title = :title 
  AND active = 1 
ORDER BY 
  id ASC 
LIMIT 
  1000

0,12

SELECT string FROM ru_config WHERE title = :title AND active = 1 ORDER BY id ASC LIMIT 1000

SELECT 
  string 
FROM 
  ru_config 
WHERE 
  title = :title 
  AND active = 1 
ORDER BY 
  id ASC 
LIMIT 
  1000